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Sparks under bonnet... now engine not turning

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Sparks under bonnet... now engine not turning Empty Sparks under bonnet... now engine not turning

Post by troikafloyd Fri Oct 19, 2012 4:00 pm

Hi,
Have just got back from a 20 mile trip in the rain and parked up...engine off, all ok. I then decided to move the van forward a bit and stuck the key in, turned it and sparks flew down from under the bonnet. I tried it again and now the engine won't turn, just a clicking noise. Has anybody got any ideas what could have happened or caused this?
Peugeot Boxer 2.0 Diesel Autosleeper Symbol 2004, 23,000 miles.

HELP PLEASE!
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Post by Woodburner Fri Oct 19, 2012 4:07 pm

check battery connections, might be loose.
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Sparks under bonnet... now engine not turning Empty Re: Sparks under bonnet... now engine not turning

Post by whisky Fri Oct 19, 2012 4:46 pm

Hi. On the Boxer cab the rainwater that runs down the windscreen goes into a plastic channel at the back edge of the bonnet. It is then supposed to run out of the grilled area on the right hand side of this channel where a pipe takes it down the side of the engine to discharge onto the floor. However quite an amount of this water runs over the channel lip on the left hand side of the channel straight onto the vehicle battery which can then result in a short. If you search the forum you will find a number of posts of how to prevent this happening.

Good Luck. Whisky. champagne

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Post by -mojo- Fri Oct 19, 2012 5:05 pm

Agreed that rainwater and electrics are never a good mix, but water should not under normal circumstances be conductive enough to cause sparks to fly!

As Woodburner says, check battery connections, and also check the earth straps from battery to chassis and chassis to engine. The latter can fray away due to engine movement and, if that happens, eventually it won't pass enough current to turn the starter motor.
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Post by chrisvesey Fri Oct 19, 2012 7:48 pm

Hi,
Also check the thick cable connection to the starter motor,
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Post by troikafloyd Fri Oct 19, 2012 10:10 pm

Thanks everyone for the replies, I managed to start engine only after 'rocking' the van in first gear and spraying the earth strap connections with wd40. I again then tried to start it but again sparks and 'nothing'. Do I presume it's the strap? shrugg
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Post by troikafloyd Fri Oct 19, 2012 10:12 pm

whoop's...forgot to ask where best to get spares for the boxer?
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Post by Dutto Sat Oct 20, 2012 1:02 am

Hi there,

A "sticky" starter motor is usually just a simple "wear and tear" thing - but the sparks make it more likely to be a very poor (like really, really poor) electrical connection!

If there isn't enough Amps arriving at the starter it will only give a half-hearted attempt at turning the engine and will therefore "stick and click".

I strongly suggest that you have another close look at all of the connections under the bonnet. (I once found a battery with the terminal totally loose and flopping around due to the casing being cracked!)

Obviously, if the sparks are emanating from the starter then ............... £££££'s I'm afraid for a new one.

Best regards,
drinksallround

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Post by peugeotboxer Sat Oct 20, 2012 5:43 pm

troikafloyd wrote:whoop's...forgot to ask where best to get spares for the boxer?

[You must be registered and logged in to see this link.]

Ebay??

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