MOT failure,Welding work and paint
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burlingtonboaby
Celticbiker
6 posters
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MOT failure,Welding work and paint
After failing the Mot on bodywork, mainly a front wing which I knew needed doing I figured I might as well do it all now instead of a bit now and a bit later.
The pictures tell it better than me but basically we removed the entire front of the van and replaced inner and outer arches and front sill/step box, replaced all the inner sills, welded and filled all the rear arches, replaced the rear valance, welded and filled the rear doors and had to cut out and plate and fill the side around the water heater outlet.
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This weekend we've got it back in and finished it off.
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It's been a lot of hard work but worth it I think. I'll get all the masking off tomorrow and put it all back together this week. Don't think I'll have time to polish it to a glass finish before we go away so will probably do that later in the year but I'll get a polishing machine and compound and do the entire van then finish with crystal gloss polish. Hopefully it should be good for a couple of years then.
Next big job will be to fit a Subaru engine or similar, that will be another long weekend for sure.
The pictures tell it better than me but basically we removed the entire front of the van and replaced inner and outer arches and front sill/step box, replaced all the inner sills, welded and filled all the rear arches, replaced the rear valance, welded and filled the rear doors and had to cut out and plate and fill the side around the water heater outlet.
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This weekend we've got it back in and finished it off.
[You must be registered and logged in to see this link.] [You must be registered and logged in to see this link.] [You must be registered and logged in to see this link.] [You must be registered and logged in to see this link.] [You must be registered and logged in to see this link.] [You must be registered and logged in to see this link.] [You must be registered and logged in to see this link.] [You must be registered and logged in to see this link.] [You must be registered and logged in to see this link.] [You must be registered and logged in to see this link.] [You must be registered and logged in to see this link.] [You must be registered and logged in to see this link.] [You must be registered and logged in to see this link.] [You must be registered and logged in to see this link.] [You must be registered and logged in to see this link.]
It's been a lot of hard work but worth it I think. I'll get all the masking off tomorrow and put it all back together this week. Don't think I'll have time to polish it to a glass finish before we go away so will probably do that later in the year but I'll get a polishing machine and compound and do the entire van then finish with crystal gloss polish. Hopefully it should be good for a couple of years then.
Next big job will be to fit a Subaru engine or similar, that will be another long weekend for sure.
Celticbiker- Member
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Posts : 286
Joined : 2012-10-29
Member Age : 52
Location : South Wales
Auto-Sleeper Model : Duetto
Vehicle Year : 1998 ish
Re: MOT failure,Welding work and paint
Another member who's not afraid to get his sleeves rolled up and bring an old classic back to life.
I take my hat of to you CB, wish I had your talent
Boaby
I take my hat of to you CB, wish I had your talent
Boaby
burlingtonboaby- Donator
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Posts : 14494
Joined : 2011-11-15
Member Age : 75
Location : Bridlington
Auto-Sleeper Model : Devon Firefly
Vehicle Year : 2018
Re: MOT failure,Welding work and paint
Just to clarify, I didn't do all of it on my own. I had a huge amount of help from a friend who is 20 years my junior and has much more enthusiasm for this kind of thing than I can muster these days.
Celticbiker- Member
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Posts : 286
Joined : 2012-10-29
Member Age : 52
Location : South Wales
Auto-Sleeper Model : Duetto
Vehicle Year : 1998 ish
Re: MOT failure,Welding work and paint
Hope you kept him stocked up with bacon rolls and plenty of tea.
Boaby
Boaby
burlingtonboaby- Donator
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Posts : 14494
Joined : 2011-11-15
Member Age : 75
Location : Bridlington
Auto-Sleeper Model : Devon Firefly
Vehicle Year : 2018
Re: MOT failure,Welding work and paint
Goes without saying.
In total it was about 70 hours work.
In total it was about 70 hours work.
Celticbiker- Member
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Posts : 286
Joined : 2012-10-29
Member Age : 52
Location : South Wales
Auto-Sleeper Model : Duetto
Vehicle Year : 1998 ish
Re: MOT failure,Welding work and paint
A great bit of work! Well done.
Dutto
Dutto
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Dutto - Living more in hope than expectation; and seldom disappointed!
Dutto- Donator
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Posts : 7865
Joined : 2011-06-14
Location : Lincolnshire
Auto-Sleeper Model : Duetto
Re: MOT failure,Welding work and paint
Well done sir! It's good to see well restored older A/S's still out & about in good condition
biffobear- Member
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Posts : 375
Joined : 2015-12-07
Member Age : 72
Location : Uffington, Palamos, AguaAmarga
Auto-Sleeper Model : Montana
Vehicle Year : 1998
Re: MOT failure,Welding work and paint
Nice one! I look forward to seeing it at SnowJoke (it's Pete by the way, white T3 VW) I sold that at the start of the year and guess what I replaced it with... a 1998 Transit (2.5di) Duetto. I've a few rust spots so it would interesting to get your option on the seriousness (over a beer ). They are cracking campers and I'm very pleased with it even if it's not an auto like yours
PeterHum- Donator
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Posts : 17
Joined : 2017-01-18
Member Age : 55
Location : Royston Herts
Auto-Sleeper Model : Ford Transit Duetto
Vehicle Year : 1998
Re: MOT failure,Welding work and paint
Great work!
The way I see it is that if you've found a style of van and level of technology that suites you then time and money invested in doing the job comprehensively and thoroughly has to be the way to go. Besides in comparison with purchasing an equivalent new van, this has to be far more cost-effective.
Well done!
Bartfarst
The way I see it is that if you've found a style of van and level of technology that suites you then time and money invested in doing the job comprehensively and thoroughly has to be the way to go. Besides in comparison with purchasing an equivalent new van, this has to be far more cost-effective.
Well done!
Bartfarst
Bartfarst- Member
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Posts : 886
Joined : 2011-04-08
Member Age : 66
Location : Redditch, Worcs.
Auto-Sleeper Model : 1995 Boxer Harmony
Vehicle Year : 1995
Re: MOT failure,Welding work and paint
Thanks guys, it was a project for sure.
@Pete
TBH I wasn't going to paint it yet but we're away for two weeks after Snowjoke and Gill said I had to because she wasn't going anywhere in a half finished van. Would you have argued?
Besides she noticed I had bought a new bike and blackmailed me.
Just need to get the camera on and the solar panels and I'll be happy for now.
@Pete
TBH I wasn't going to paint it yet but we're away for two weeks after Snowjoke and Gill said I had to because she wasn't going anywhere in a half finished van. Would you have argued?
Besides she noticed I had bought a new bike and blackmailed me.
Just need to get the camera on and the solar panels and I'll be happy for now.
Celticbiker- Member
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Posts : 286
Joined : 2012-10-29
Member Age : 52
Location : South Wales
Auto-Sleeper Model : Duetto
Vehicle Year : 1998 ish
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